A single “Saisen” scallop offers an experience even more delightful than a freshly caught one.
Hybrid Laboratory Co.,Ltd is a wholly owned subsidiary of Luckland Co., Ltd. (the parent company) that was originally established to conduct research on “hybrid ice” (high-performance ice). Rather than simply supplying ice machines, the company focuses on “how to make the most of ice” and began operating as a seafood processing manufacturer in 2020.
About the “Saisen(Freshest) Series”
Concept and Features
We aim to create world-class scallop products by utilizing innovative freezing technology that makes scallops taste even better than when freshly harvested, challenging the common perception that frozen means less fresh.
In reality, many scallops sold as “live” may no longer be alive by the time they reach their destination. In some cases, scallops that are rapidly frozen immediately after being processed can maintain better freshness and quality.
The “Saisen” series is designed to deliver exceptional freshness and quality while offering excellent value.
Manufacturing Process & Quality Control
- Non-glazed (no ice coating) and specially processed to minimize drip loss
- Rapidly passes through the maximum ice crystal formation zone (around -5°C) to minimize cellular damage
- Vacuum-packed to prevent direct contact with water, allowing the product to be thawed in the sealed package using 0°C water
- Strict temperature control during thawing to prevent loss of umami, particularly above 15°C
Patented Technology
Our proprietary technology for scallop processing lines is patented in Japan (Patent No. 2022-018794), enabling a fast and hygienic production process.
Key Benefits for International Buyers
- Primarily large M, L, and LL size scallops
- Sashimi-grade quality with a firm texture that retains its size even after cooking
- Naturally sweet and tender
- Processed shortly after harvesting to preserve freshness
Digital Transformation & Support for the Seafood Processing Industry
AI-Powered Sorting System
We have introduced an automated sorting system to help address labor shortages. It improves size consistency while reducing the number of times each scallop needs to be handled. While it cannot fully replace the expertise of skilled professionals, the system enables even less-experienced staff to sort scallops with a high level of accuracy.
Support for Scallop Producers
In Hokkaido, we support producers with tasks such as sourcing juvenile scallops and hanging operations. We also provide technical advice and feedback on scallop conditions, while maintaining close communication with our producers.
Technology & Equipment
- Technologies such as “Hybrid Ice” and “Microbubble” are utilized to help maintain product freshness.
- Proprietary technologies are being introduced to extend freshness and maximize frozen product quality.
- Strict temperature and hygiene controls are maintained throughout every stage of processing, freezing, and packaging.
Product Lineup & Future Development
- Current flagship products: Saisen scallops, primarily in M, L, and LL sizes, and frozen oysters for Asian markets
- Products under development: Flounder, shrimp, crab, and more
Export Operations & Quality Control
- Currently exporting primarily to the United States and Asian markets
- We place great importance on working with trusted partners who understand the seafood culture and preferences of their local markets.
- We actively incorporate feedback from our customers and partners to continuously improve product quality.
- We maintain a HACCP-compliant hygiene management system to ensure food safety while meeting international standards.
